The WeldTrainer simulator is desired to support the welding training aimed for the vocational training world.The simulation using a curious cutting edge technology and electro-magnetic real time motion tracking systems. The Weldtrainer simulator allows the user to be immersed by the high qualty simulation into the virtual welding workshop where everybody can be perform welding in real time same way that in the real traditional welding training.

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All users visitors are immersed into a 3D representation of the real welding workshop displayed in the Carl ZEISS HD OLED 3D glasses and on any kind of external displays in the same time, where the user´s head position marks the point of view of the visualisation of the simulation in real time and the right hand controls the welding torch or the electrode handel...



The Weldtrainer simulator is powered by a mathematical model extremly powerful to simulate in real time all the consequences of every user action displayed in realtime. The aspect and layout of the Welding cords are 100% driven by the proper user actions and the environment configuration without any kind of prebuilt or scripted behaviours.

The WeldTrainer simulator can simulate MMA and MIG/MAG welding.

The MMA welding excercises are includes the simulation of covered electrodes of 2,5 mm, 3,25 mm and 4,00 mm.

The MIG/MAG welding allows to practice with 0,8mm, 1,00 mm and 1,2 mm of solid welding wire at the moment, but many upgrades are under construction to include aluminium and stainless steel bwelding as well...the welding simulator allows for all the welding processes  to offer different modules with undetermined number of exercises inside to perform and practice the welding  motion and realistic welding situations.

 

 

 

 

Watch the new TIG welding function:

 

All the integrated welding processes allows to the user to practice in following modules:

Deposition of the welding beads on plates in PA position.
Fillet welds.
Butt welds of carbon steel plates.
Pipe welding on carbon steel tubes.
Theory test module and the possibility to integrate any theoratical lessons by the trainer.



The weldtrainer performs real time errors checking during the every simulation. The length of the arc, leading and working angles and the welding speed are checked and displayed of the users. On top of screen every areis self contained.Tjhe user can change all the important welding parameters, like the polarity, current and voltage, the diameter of the welding wire, or the covered electrodes, etc... At any time in the simulation using the little joystick on the top welding torch and the side of the electrde handel.

 

At the every finished excercises for each welding pass the simulator creates a telemetric report, displaying percentages of correctness for each parameter under control in the exercise.

 

 

 

 

 

 

 

Weldtrainer also perfoms the analysis of welding porosity and the penetration of the beldig bead of every welding cord.  These reports are automatically sent to the instructor position of the training management module. The server PC with the installeed training management module all records can be printed and sent by e-mail, etc...

 

 

The weldtrainer simulator has a unique feature that allows to import to the system, or any workpiece any shape where we can make to let the user weld on it according to the customer requests...

 

 

 

 

 



We can guarantie all students going to  perform higher number of actual welding hours because all of the hours taught using the simulator involve actual welding (no need to change custom workpieces, wait for the worpieces coolling down, or remove the slag from the welding cord in case of the MMA welding process, etc).

 

 

 

 



The training cost can be reduced by 40% additional cut.

The simulator shortening the training time and heavily reduces the consumption of the base parent welding materials, welding gases.




Every accidents or dangerous situations are completely avoided with the Welding simulator.
The initial learning curve of the students are much higher. Students can understand and master faster and better the key aspects of the MIG/MAG and MMA welding pocesses (such as distance, working and leading angles and welding speed control).Different types of welding (MMA and MIG/MAG) in 1 simulator, the TIG process is under consruction already...

Warranties

Apolo Studios offers full support to all clients for any single product sold under the Apolo Studios brand and also life-time warranty software wise.

Updates have no cost for our customers

 

Virtual reality simulations and interactive learning tools for schools, businesses and industrial training.
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